Emergency Stops
An emergency stop lets anyone stop a machine fast when something goes wrong. Every worker near a machine should know where its E-stops are, and that hitting one is always the right call in an emergency.
- Manufacturing
- Warehouses
- Machine operators
Photo: red mushroom-head emergency stop button on a yellow background mounted on a machine control panel
What they look like
- Buttons: a red mushroom-head button on a yellow background. Pushing it latches it down; it must be twisted or pulled to release.
- Pull cords: cables along conveyors that stop the line when pulled anywhere along their length. See Conveyors.
- Other types: foot switches, kick plates and wireless stops on some equipment.
Where they should be
- At each operator station
- Where workers load, unload or feed the machine
- Along conveyors, within reach from any point
- Not blocked by materials, carts or guards
- Clearly visible and labeled
Using and resetting
- Hit it whenever someone is in danger or the machine acts wrong. Don’t hesitate.
- Find out why it was hit before resetting.
- Resetting the E-stop shouldn’t restart the machine. A separate start action should be needed. If a machine restarts on reset, report it.
- Check that everyone is clear before restarting.
Testing
Test E-stops and pull cords on a regular schedule, as the maker and your procedures require, and after repairs. Report any that don’t stop the machine fully.
An E-stop is not lockout. E-stops can be reset by someone else, can fail, and don’t release stored energy. For maintenance, cleaning and clearing jams, lock out the machine. See Lockout/Tagout and Clearing Jams Safely.
Standards & references
- 29 CFR 1910.212: General requirements for all machines
- OSHA eTool: Machine guarding
- NFPA 79 and ISO 13850: Emergency stop design
- See also: Light Curtains & Interlocks
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