Flame-Resistant (FR) Clothing
Regular clothing can catch fire and keep burning, or melt into your skin. Flame-resistant (FR) and arc-rated (AR) clothing resists ignition and stops burning when the heat source is removed.
- Construction
- General Industry
- Oil & Gas
- Electrical
Photo: FR coveralls with the arc rating label shown
Who needs FR clothing
- Electrical workers exposed to arc flash. Clothing must be arc-rated (marked with an arc rating in cal/cm²). See Arc Flash & NFPA 70E.
- Oil, gas, refinery and chemical plant workers exposed to flash fires (NFPA 2112 garments).
- Welders and cutters: FR or heavy wool and leather protect from sparks and spatter.
- Combustible dust environments.
FR vs. arc-rated
- Flame-resistant (FR): the fabric resists catching fire and self-extinguishes. All arc-rated clothing is FR.
- Arc-rated (AR): FR clothing that has also been tested against an electric arc and given a number in cal/cm² (the ATPV or EBT). Not all FR clothing is arc-rated.
- For electrical work, you need arc-rated clothing with a rating at least as high as the hazard. For flash fire, look for garments certified to NFPA 2112.
Reading the label
- The arc rating in cal/cm² (for example, “ATPV 8.7 cal/cm²”)
- The PPE category it meets, if listed (for example, “CAT 2”)
- Standards it’s tested to (ASTM F1506 for arc, NFPA 2112 for flash fire)
- Care instructions
Layering arc-rated garments can raise total protection, but the combined rating must be tested; you can’t just add the numbers.
Wearing it right
- Wear it as your outer layer, fully fastened, sleeves down, shirt tucked in.
- Underneath, wear only natural fibers (cotton, wool) or FR base layers.
- Match the arc rating to the hazard level on the equipment label.
- Use FR rain gear, jackets and hi-vis when they’re worn over FR clothing.
- Don’t wear polyester, nylon, spandex or other synthetics underneath. They melt.
- Don’t wear FR clothing that is contaminated with oil, grease or flammable liquids; it can burn.
- Don’t repair FR clothing with non-FR patches or thread.
Care
- Follow the manufacturer’s washing instructions. Avoid bleach and fabric softener unless the label allows them.
- Replace garments that are torn, have holes, or are badly worn.
- Wash FR clothing separately from regular clothes, and remove oil and grease. Contaminants can burn even on FR fabric.
- Treated FR fabrics and inherently FR fabrics both last for the life of the garment when cared for properly. Check the label.
Daily check
- Outer layer is FR or arc-rated, with the right rating for today’s task
- No holes, tears, frayed areas or worn-thin spots
- No oil, fuel, grease or solvent soaked in
- Base layers are cotton, wool or FR
- Jacket, rain gear and hi-vis worn over it are also FR
- Sleeves down and fastened, collar closed
When FR clothing is required by your employer’s hazard assessment, the employer generally must provide it at no cost to you.
Video: FR vs. regular clothing in a flash-fire test
Standards & references
- 29 CFR 1910.269: Electric power generation, transmission and distribution (arc-rated clothing)
- NFPA 70E: Electrical safety in the workplace
- NFPA 2112: Flame-resistant clothing for protection against short-duration thermal exposures from fire
- ASTM F1506: Arc-rated textile materials
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