Driving Forklifts into Trucks & Trailers
Every time a forklift drives into a trailer, the operator is trusting that the trailer will stay put, the dock plate will hold and the floor won’t break. When a truck pulls away early or a trailer creeps, the forklift drops off the dock edge, and the operator is often killed.
- Forklift operators
- Warehouses
- Truck drivers
Photo: trailer at a dock with a vehicle restraint engaged, green light inside the dock, and a dock leveler in place
Before entering a trailer
- Trailer brakes set and wheels chocked, or a vehicle restraint (dock lock) engaged
- Dock light or signal shows it’s safe to enter; driver has the keys or is out of the cab
- Trailer not coupled to a tractor? Use trailer stands (jacks) under the nose so it can’t tip forward
- Dock plate or leveler secured, rated for the forklift plus load, with enough overlap
- Trailer floor checked for holes, rot or soft spots
- Enough lighting inside the trailer
- Trailer height and doorway clear the mast and overhead guard
Hazards
- Early pull-away: a driver leaves while the forklift is inside or on the plate.
- Trailer creep: the forklift braking and accelerating inside pushes the trailer away from the dock a little at a time.
- Landing gear collapse: trailers without a tractor can tip forward from the forklift’s weight.
- Floor failure: old or damaged trailer floors can give way.
- Dock edges: forklifts can drive off open dock doors with no trailer.
Safe practices
- Drive in and out straight, and slowly over the dock plate.
- Look for the trailer before entering; never assume it’s there.
- Keep loads low and tilted back; don’t overload the plate or floor.
- Keep dock doors closed or guarded when no trailer is in place, and mark dock edges.
- Use a communication system (lights, keys, signs) that the truck drivers follow.
- Wear your seat belt, and stay in the seat if a tip-over starts.
Truck drivers: don’t move your truck until you’re certain loading is finished and you have the signal. Pulling away early can kill a forklift operator.
Standards & references
- 29 CFR 1910.178(k) and (m)(7): Trucks and trailers, chocks and fixed jacks
- 29 CFR 1910.26: Dockboards
- See also: Forklifts · Warehouse Safety · Backing & Docking
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