Calculating Fall Clearance

A personal fall arrest system only works if it stops you before you hit the ground or something below you. Fall clearance is how much open space you need below the anchor or your working surface for that to happen. With a standard 6-foot shock-absorbing lanyard, you can need more than 18 feet. Many workers are tied off at heights where their system can’t possibly stop them in time.

Worker falling from an anchor at foot level, with free fall, deceleration distance, D-ring shift, body height and safety margin labeled down to the ground.
Fall clearance with a 6-foot shock-absorbing lanyard

The parts of a fall

When you fall while tied off, you travel several distances one after another:

PartWhat it isTypical value
Free fall distanceHow far you drop before the system starts to slow you. Depends on lanyard length and where the anchor is compared with your D-ring.OSHA limit: 6 feet (unless the equipment is designed and rated for more)
Deceleration distanceHow much the shock absorber tears out or the SRL brake slides while slowing youUp to 3.5 feet for a shock-absorbing lanyard (OSHA maximum)
D-ring shift and harness stretchThe harness shifts up your back and stretches when it catches youAbout 1 foot (check the manufacturer)
Back D-ring heightDistance from the D-ring between your shoulder blades down to the bottom of your feetAbout 5 feet for an average adult
Safety marginExtra room so you don’t touch the ground or an object below2 to 3 feet

Add them up to get the required fall clearance. Compare it with the actual distance from your anchor (or working surface) to the nearest thing you could hit: the ground, a lower floor, a beam, machinery, a guardrail, or material stacked below.

Example: 6-foot shock-absorbing lanyard

A worker is tied to an anchor at the same height as their D-ring (about shoulder height) using a 6-foot shock-absorbing lanyard.

PartDistance
Lanyard length (free fall)6 feet
Deceleration distance3.5 feet
D-ring shift and stretch1 foot
D-ring to feet5 feet
Safety margin3 feet
Required clearance below the anchor18.5 feet

If the anchor is at your feet instead of at your D-ring, you fall the lanyard length plus the distance from your feet to your D-ring before the lanyard even goes tight, so free fall can reach about 11 to 12 feet. That’s beyond OSHA’s 6-foot limit unless you use a lanyard specially rated for foot-level anchors, and it needs even more clearance. Anchor overhead whenever you can.

Self-retracting lifelines (SRLs)

An SRL works like a seat belt: the line feeds out as you move and locks within a short distance when you fall. Because free fall is short, SRLs usually need much less clearance than a lanyard, often less than 10 feet total when anchored overhead. Exact numbers depend on the model, so always use the manufacturer’s clearance chart.

See Self-Retracting Lifelines.

Horizontal lifelines add distance

A horizontal lifeline sags when it catches a falling worker, and that sag adds to your fall distance. The amount depends on the span, the line’s tension and how many workers are attached. Horizontal lifelines must be designed and installed under the supervision of a qualified person, who calculates the clearance. See Horizontal Lifelines.

Swing falls

If your anchor isn’t directly above you, you’ll swing like a pendulum after the system catches you. You can slam into a wall, column or equipment, or hit the ground as you swing down. Working far off to the side of an anchor also increases the total fall distance.

When there isn’t enough clearance

On lower roofs, mezzanines, scissor lift decks, truck beds and the first floors of buildings, a fall arrest system may not be able to stop you in time. Options include:

Quick clearance check

Warning: Being tied off doesn’t mean you’re protected. If the required clearance is more than the space below you, the system can’t stop your fall in time. Check before you hook up, and ask a competent person if you’re not sure.

What OSHA requires

Personal fall arrest systems must be rigged so a worker can free fall no more than 6 feet and can’t contact any lower level. They must limit the arresting force on a worker in a body harness to 1,800 pounds and bring the worker to a stop with a deceleration distance of no more than 3.5 feet. Employers must also provide for prompt rescue.

Video: drop-test demonstration comparing a 6-foot lanyard and an SRL at the same anchor height

Standards & references

  • 29 CFR 1926.502(d): Personal fall arrest systems (construction)
  • 29 CFR 1910.140: Personal fall protection systems (general industry)
  • ANSI/ASSP Z359 Fall Protection Code, including Z359.14 for self-retracting devices

Related: Personal Fall Arrest Systems · Anchorage Points · Fall Rescue · Leading Edge Work

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